Projects worldwide – References and examples
Example HPPS-5
- 3 level system for 66 pallets 500x500mm
- Workpiece: Ø800mm, height 900mm
- 3 x Doosan NHP 5000
- 3 x Matrix Magazine MAM-C40-306
- On a length of less than 16 meters the HPPS-5 robot supplies 3 machines with workpieces of up to 1000Kg mass.
| Dimensions | HPPS 5 |
| Paletten size (mm) | 500 x 500 |
| Part size (mm) | Ø800 / Ø900 |
| Transfer weight(Kg) | to 1000 |
| Machine types examples | |
| Manufacturer | Maschine type |
| DOOSAN | NHM8000 |
| OKK | HM-X8000, HM800s |
| DMG MORI | NHX 8000 |
| TOYODA | FA 800S |
| GROB | G-750 |
| MAKINO | A99 |
| STARRAG HECKERT | HEC 800 |
| OKUMA | MA-800 HB |
| HELLER | H8000 |
Example HPPS-6
- HPPS-6-36
- 2 level system with 36 pallets
- 2 double charging stations
- CTA: Central Tool Automation supplies the machine with a missing tool within 20 seconds.
- Tool magazines: 3 x MAM-LD-628 / BT50, 628 tools per machine, total 1884 tools
| Dimensions | HPPS-6 |
| Pallet size (mm) | 630 x 630 |
| Part size Ø (mm) | 1100 |
| Transfer weight(Kg) | 1500 |
| Machine types examples | |
| Manufacturer | Maschine types |
| DOOSAN | NHM 5000 NHM6300 |
| OKK | HM-630 |
| DMG MORI | NMH 6300 |
| TOYODA | FH630SX, FH630R, FH63s |
| GROB | G550 |
| MAKINO | a81, a82 |
| STARRAG HECKERT | H55, HEC500 |
| OKUMA | 600H |
| HELLER | H5000, H6000 |
Example HPPS-8
- HPPS-8-345
- 6 levels system for 345 pallets
- Pallet size: 800 x1000mm
- Loading via robot Tool magazine: MAM L63-1020 HSK-63
- CTA: Central Tool Manager supplies the individual machines. Total number of tools: 1020
| Dimensions | HPPS-8 |
| Pallet size (mm) | 800 x 800 / 800 x 1000 |
| Part size Ø (mm) | 1300 / 1500 |
| Transfer weight (Kg) | to 2200 |
| Machine types examples | |
| OKK | HM-X8000, HM800s, MCH-8000 |
| DMG MORI | NHX 8000 |
| TOYODA | FA 800S, FH-800SX |
| GROB | G-750 |
| MAKINO | A99 |
| STARRAG HECKERT | HEC 800 |
| OKUMA | MA-800 HB |
| HELLER | H8000 |
HPPS-10-36
- 2 level system with 36 pallets
- pallets: 1000×1000 mm
- 3 turning/milling machines
- Tool magazines: 3 Matrix magazines MAM-L50-412
- Central tool magazine: MAM-C50-205
Total number of tools: 1441
| Dimensions | HPPS-10 |
| Pallet size (mm) | 1000 x 1000 / 800 x 1000 |
| Part size (mm) | 1500 / 1750 / 1500 x 1750 |
| Transfer weight (Kg) | bis 4000 |
| Machine types examples | |
| OKK | MCH-10000 |
| DMG MORI | NHX 10000 |
| TOYODA | FH 1000sx, FH800sx |
| GROB | G800 |
| MAKINO | A100 |
| STARRAG HECKERT | HEC1000 |
| OKUMA | MU 10000 H |
Example HPPS-12 / HPPS-16
- 2 level system
- Pallet size: 1250 x 1250 / 1250/1600 / 1600 x 1600
- Part size: Diameter 1750 / 2000 / 1750 x 2000 / 2400 / 2500 / 2000 x 2500 / 2000 x 3000
- Tool magazine: CX-205 / LX-304 / LX-412 / XX-504
- Due to its powerful servo drives, the HPPS-12 can be used without a pallet- changer on the machines.
- Replacement times of less than 40 seconds can be realized with ease.
| Dimensions | HPPS-12 | HPPS 16 | HPPS 16.2 |
| Pallet size (mm) | 1200 to 1600 (Project-related) | ||
| Part size (mm) | Ø 1750/2000 | Ø2400 | 2000 x 3000 |
| Transfer weight(Kg) | 5000 | 5000 | 7500 |
| Machine types examples | |
| Manufacturer | Maschine types |
| HELLER | H12000 |
| STARRAG HECKERT | HEC 1250 |
| TOYODA | FA1050s, HF1250SX |
| HÜLLE HILLE | NBH – 1200 |
| OKUMA | MU 10000 /12500 H |
| DOOSAN | HEC1000 |
| OKK | HM-1250, HM-1600 |
Beispiel HPPS-30-8
- Pallet size 3000 x 1250 mm
- Vacuum pallet with
- Fastening monitoring system
- for the Airbus A380 production
| Dimensions | HPPS-20 | HPPS 30 | HPPS 40 |
| Pallet size (mm) | 2000x 2000 | 1250x 3000 | 2000 x 4000 |
| Part size (mm) | 1500 x 2500 | 1500 x 3500 | 1500 x 3500 |
| Transfer weight(Kg) | 6000 | 6000 | 800 |
| Suitable for the following machine types | |
| Manufacturer | Maschine types |
| OKUMA | MCV, MCR |
| CORREA | FOX |
| HURON | KX50, KX100 , KX200 |