Projects worldwide – References and examples
Example HPPS-5
- 3 level system for 66 pallets 500x500mm
- Workpiece: Ø800mm, height 900mm
- 3 x Doosan NHP 5000
- 3 x Matrix Magazine MAM-C40-306
- On a length of less than 16 meters the HPPS-5 robot supplies 3 machines with workpieces of up to 1000Kg mass.
Dimensions | HPPS 5 |
Paletten size (mm) | 500 x 500 |
Part size (mm) | Ø800 / Ø900 |
Transfer weight(Kg) | to 1000 |
![HPPS 5 Werkzeugautomation, Flexible Fertigung, Palettenautomation, Palettenautomatisierung, Palettenpool, Palettensysteme, Fertigungsleitrechner, Palettenwechsler, Werkzeugmanagement, Heller Automation, Grob Palettenwechsler, CNC Automation, DMG Automation, Unbemannte Fertigung, Bearbeitungszentrum, Flexible Fertigungszelle, Flexibles Fertigungssystem, Flexible Manufaturing System, BAZ flexible Fertigungszelle, BAZ flexible Fertigung](http://www.mam-automation.com/wp-content/uploads/2018/10/HPPS-5.jpg)
Machine types examples | |
Manufacturer | Maschine type |
DOOSAN | NHM8000 |
OKK | HM-X8000, HM800s |
DMG MORI | NHX 8000 |
TOYODA | FA 800S |
GROB | G-750 |
MAKINO | A99 |
STARRAG HECKERT | HEC 800 |
OKUMA | MA-800 HB |
HELLER | H8000 |
Example HPPS-6
- HPPS-6-36
- 2 level system with 36 pallets
- 2 double charging stations
- CTA: Central Tool Automation supplies the machine with a missing tool within 20 seconds.
- Tool magazines: 3 x MAM-LD-628 / BT50, 628 tools per machine, total 1884 tools
Dimensions | HPPS-6 |
Pallet size (mm) | 630 x 630 |
Part size Ø (mm) | 1100 |
Transfer weight(Kg) | 1500 |
![HPPS6 Mecabor Werkzeugautomation, Flexible Fertigung, Palettenautomation, Palettenautomatisierung, Palettenpool, Palettensysteme, Fertigungsleitrechner, Palettenwechsler, Werkzeugmanagement, Heller Automation, Grob Palettenwechsler, CNC Automation, DMG Automation, Unbemannte Fertigung, Bearbeitungszentrum, Flexible Fertigungszelle, Flexibles Fertigungssystem, Flexible Manufaturing System, BAZ flexible Fertigungszelle, BAZ flexible Fertigung](http://www.mam-automation.com/wp-content/uploads/2018/10/HPPS6-Mecabor.png)
Machine types examples | |
Manufacturer | Maschine types |
DOOSAN | NHM 5000 NHM6300 |
OKK | HM-630 |
DMG MORI | NMH 6300 |
TOYODA | FH630SX, FH630R, FH63s |
GROB | G550 |
MAKINO | a81, a82 |
STARRAG HECKERT | H55, HEC500 |
OKUMA | 600H |
HELLER | H5000, H6000 |
Example HPPS-8
- HPPS-8-345
- 6 levels system for 345 pallets
- Pallet size: 800 x1000mm
- Loading via robot Tool magazine: MAM L63-1020 HSK-63
- CTA: Central Tool Manager supplies the individual machines. Total number of tools: 1020
Dimensions | HPPS-8 |
Pallet size (mm) | 800 x 800 / 800 x 1000 |
Part size Ø (mm) | 1300 / 1500 |
Transfer weight (Kg) | to 2200 |
![HPPS 8 Grob Werkzeugautomation, Flexible Fertigung, Palettenautomation, Palettenautomatisierung, Palettenpool, Palettensysteme, Fertigungsleitrechner, Palettenwechsler, Werkzeugmanagement, Heller Automation, Grob Palettenwechsler, CNC Automation, DMG Automation, Unbemannte Fertigung, Bearbeitungszentrum, Flexible Fertigungszelle, Flexibles Fertigungssystem, Flexible Manufaturing System, BAZ flexible Fertigungszelle, BAZ flexible Fertigung](http://www.mam-automation.com/wp-content/uploads/2018/10/Grob.png)
Machine types examples | |
OKK | HM-X8000, HM800s, MCH-8000 |
DMG MORI | NHX 8000 |
TOYODA | FA 800S, FH-800SX |
GROB | G-750 |
MAKINO | A99 |
STARRAG HECKERT | HEC 800 |
OKUMA | MA-800 HB |
HELLER | H8000 |
HPPS-10-36
- 2 level system with 36 pallets
- pallets: 1000×1000 mm
- 3 turning/milling machines
- Tool magazines: 3 Matrix magazines MAM-L50-412
- Central tool magazine: MAM-C50-205
Total number of tools: 1441
Dimensions | HPPS-10 |
Pallet size (mm) | 1000 x 1000 / 800 x 1000 |
Part size (mm) | 1500 / 1750 / 1500 x 1750 |
Transfer weight (Kg) | bis 4000 |
![HPPS 8 Systeme Werkzeugautomation, Flexible Fertigung, Palettenautomation, Palettenautomatisierung, Palettenpool, Palettensysteme, Fertigungsleitrechner, Palettenwechsler, Werkzeugmanagement, Heller Automation, Grob Palettenwechsler, CNC Automation, DMG Automation, Unbemannte Fertigung, Bearbeitungszentrum, Flexible Fertigungszelle, Flexibles Fertigungssystem, Flexible Manufaturing System, BAZ flexible Fertigungszelle, BAZ flexible Fertigung](http://www.mam-automation.com/wp-content/uploads/2018/09/HPPS-8-Systeme.jpg)
Machine types examples | |
OKK | MCH-10000 |
DMG MORI | NHX 10000 |
TOYODA | FH 1000sx, FH800sx |
GROB | G800 |
MAKINO | A100 |
STARRAG HECKERT | HEC1000 |
OKUMA | MU 10000 H |
Example HPPS-12 / HPPS-16
- 2 level system
- Pallet size: 1250 x 1250 / 1250/1600 / 1600 x 1600
- Part size: Diameter 1750 / 2000 / 1750 x 2000 / 2400 / 2500 / 2000 x 2500 / 2000 x 3000
- Tool magazine: CX-205 / LX-304 / LX-412 / XX-504
- Due to its powerful servo drives, the HPPS-12 can be used without a pallet- changer on the machines.
- Replacement times of less than 40 seconds can be realized with ease.
Dimensions | HPPS-12 | HPPS 16 | HPPS 16.2 |
Pallet size (mm) | 1200 to 1600 (Project-related) | ||
Part size (mm) | Ø 1750/2000 | Ø2400 | 2000 x 3000 |
Transfer weight(Kg) | 5000 | 5000 | 7500 |
Machine types examples | |
Manufacturer | Maschine types |
HELLER | H12000 |
STARRAG HECKERT | HEC 1250 |
TOYODA | FA1050s, HF1250SX |
HÜLLE HILLE | NBH – 1200 |
OKUMA | MU 10000 /12500 H |
DOOSAN | HEC1000 |
OKK | HM-1250, HM-1600 |
Beispiel HPPS-30-8
- Pallet size 3000 x 1250 mm
- Vacuum pallet with
- Fastening monitoring system
- for the Airbus A380 production
Dimensions | HPPS-20 | HPPS 30 | HPPS 40 |
Pallet size (mm) | 2000x 2000 | 1250x 3000 | 2000 x 4000 |
Part size (mm) | 1500 x 2500 | 1500 x 3500 | 1500 x 3500 |
Transfer weight(Kg) | 6000 | 6000 | 800 |
![HPPS 30 Huron Werkzeugautomation, Flexible Fertigung, Palettenautomation, Palettenautomatisierung, Palettenpool, Palettensysteme, Fertigungsleitrechner, Palettenwechsler, Werkzeugmanagement, Heller Automation, Grob Palettenwechsler, CNC Automation, DMG Automation, Unbemannte Fertigung, Bearbeitungszentrum, Flexible Fertigungszelle, Flexibles Fertigungssystem, Flexible Manufaturing System, BAZ flexible Fertigungszelle, BAZ flexible Fertigung](http://www.mam-automation.com/wp-content/uploads/2018/10/komplette-anlage-HPPS.png)
Suitable for the following machine types | |
Manufacturer | Maschine types |
OKUMA | MCV, MCR |
CORREA | FOX |
HURON | KX50, KX100 , KX200 |